Friday, 14 November 2014

TOYOTA : ENGINE TECHNOLOGY USED

Engines
VVT-i (Variable Valve Timing with intelligence)
Why VVTI
In contrast to the fixed valve timing of conventional engines, the VVT-I system is an computer controlled mechanism that continually varies the timing for opening and closing the intake valves in accordance with the vehicle's operating conditions.
By determining the level of performance that is demanded of the engine at a given time by way of the driver's accelerator operation and the engine rpm, the VVT-I enables the overall performance of the engine to be enhanced all the way from the low to the high rpm range.
Design
VVT-I is comprised of three major components

1.The electronic control unit(ECU), which calculates optimum intake valve timing based on engine operating conditions.

2.The oil control valve (OCV), which controls hydraulic pressure under the ECU's instruction and

3.The VVT pulley, which continuously changes the intake valve timing using hydraulic pressure.

The VVT-I is an engine control system that has achieved high levels of the seemingly opposing performances of Higher power out-put, Lower fuel consumption, Cleaner exhaust gases.
D-4D High technology, clean diesel

Originally introduced in Europe in the top selling Avensis range, D-4D is widely recognised as one of the most advanced diesel technologies on the market today. Toyota D-4D engines are available on select models of Yaris, Yaris Verso, Corolla Verso, Innova, Avensis, Avensis Verso, RAV4, Land Cruiser and Previa models.

Until recently, diesel engines relied on relatively simple technology with a low-pressure mechanical injector delivering fuel to a pre-combustion chamber in the cylinder head, where a single ignition - fired by the intense heat of high compression - takes place.

The system was reasonably fuel efficient but lacked precision and refinement, leading to vibration and noise. Fuel combustion can be incomplete, allowing smoke and other emissions to pass into the exhaust.

D-4D components
Toyota's common rail system makes use of a high pressure pump and intelligent, computer controlled injectors to deliver precisely the right amount of fuel, at precisely the right time, directly into the centre of the combustion chamber.






Technology
VVT-I

How VVT-I will help ?
The VVT-I achieves "high output power". "low fuel consumption", and "clean exhaust gases" by using the operting condition of "Idling","normal driving", and "uphill or passing acceleration" as VVT-I controls examples.
Car Operating Condition
Normal Engine Operation
VVT-I Operation
VVT-I Advantage
Idling:

During idling, the engine does not need to generate power to runthe vehicle. Then, the performance that is demanded of the engine during idling is to operate in a stable manner with minimal vibration and low fuel consumption.
Because of valve overlap the exhusts gases get into the intake port and mix with the air-fuel mixture. When the air-fuel mixture is contaminated in this manner, it does not produce reliable combustion and results in an unstable engine rpm.
VVT-I delays the timing at which the intake valve opens to eliminate the valve overlap, thus preventing the exhaust gases from flowing back into the intake port
1.Stable combustion, which result into less vibration.

2.Better fuel economy.
Normal Driving:

During normal driving, when the accelerator pedals depressed somwhat with a certain amount of force fuel economy and clean exhaust gases are demanded of the engine.
During normal driving, when the throttle valve is not opened too widely, a vacuum is created in the intake port. Similar to when the throttle valve is large, this vacuum causes the exhaust gases to flow back into the intake.
VVT-I utilize the backflow of the backflow of the exhaust gases into the intake port to an advantage by:

1. By reducing the engine power loss.

2.By utilizing the unburnt fuel contained in the exhaust gases and also by lowering the combustion temperature.
1.Increased fuel economy

2.Cleaner exhaust gases
High Speed or Sudden Acceleration :

During sudden acceleration, a large amount of torque is demanded of the engine.
During Sudden acceleration, when the piston turns around at ists lowest position, the pressure in the cylinder and the pressure in the intake port soon reach their equilibrium . Therefore, unless the intake valvel is closed before the piston comes up, the air-fuel mixture gets pushed back and thus reducing the efficiency.
During the acceleration pedal continues to be depressed, the engine rpm increases, resulting in alonger intake lag. Using sensors to monitor the engine rpm, the VVT-I gradually delays the timing to close the valve so that the maximum amount of air-fuel mixture can be drawn-in according to the increase in the engine speed.
Maximize the potentinal of engine which result in:

1.Maximum power.

2.Optimum fuel consumption.

3.Cleaner exhaust gases.


HOW AN ENGINE WORK (TOYOTA)

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